Method of washing an upflow filter and filter bed employed in said filter

ABSTRACT

A method of washing an upflow filter between service runs employs a filter bed having a non-buoyant particulate filter layer through which influent to be filtered is directed in an upward direction, and through which liquid employed in the washing operation is directed in an upflow direction. A two-stage washing operation includes the steps of first directing a combination of air and liquid in an upflow direction through the filter layer with the velocity of the liquid being less than the minimum fluidization velocity of the filter layer, for disrupting only some floc retained in the filter layer during a previous service run, and thereafter directing only liquid in an upflow direction through the filter layer at a velocity less than the minimum fluidization velocity of the filter layer for removing disrupted floc from the filter layer while leaving some floc attached to said particulate media of the filter layer. The process most preferably is carried out with a filter bed including a coarse, particulate media flocculation layer for distributing the flow of influent and promoting flocculation.

RELATED APPLICATION

This application is a continuation-in-part of U.S. application Ser. No.07/561,030, filed on Aug. 1, 1990, entitled Method of Washing an UpflowFilter and Filter Bed Employed in Said Filter.

FIELD OF THE INVENTION

This invention relates to a method of washing an upflow filter orcontact clarifier between service runs, and to a filter bed employed inthe upflow filter.

BACKGROUND ART

Many different methods have been employed to backwash conventionaldownflow filters. In most of these methods the backwashing operation iscarried out employing clean, filtered wash water in a direction counterto the direction of influent flow during the filtering or service runs.

Probably the most commonly accepted practice for backwashing a granularfilter bed in a gravity filter is to supply a fluidizing flow of clean,filtered water in an upflow direction to expand the bed and carry awayfloc and particulate matter which has been collected in the bed during aprevious service run. This washing method is often accompanied by asurface wash with rotary or fixed jets of water. In these prior arttechniques it has been recognized that the velocity o the backwashingliquid should be sufficient to expand or fluidize the bed to provideadequate cleaning between service runs.

The prior art also suggests the use of air scouring to augment thecleaning of a filter bed. One such method employs simultaneous air andwater flow at rates which are sufficiently high to fluidize the bed.These techniques often result in excessive media loss, resulting fromthe carrying away of media along with the floc during the backwashingoperation.

One prior art technique of utilizing air scouring while minimizing medialoss employs a two-stage process. In the first stage air scour alone isapplied with no upflow of water in order to agitate and loosen the floccollected in the bed. During the second stage an upflow of water isprovided at a sufficiently high rate to fluidize the entire bed, andthereby carry away the loosened floc and debris.

Another prior art technique, which is probably the least commerciallyapplied in the United States, employs the combination of an air scourand a non-fluidizing upflow of water as the sole means to carry out thebackwashing operation. Under optimum flow conditions there is anobservable formation and collapse of air pockets, and the concomitantlocal movement of media, yielding maximum particle-to-particle collisionand floc disruption with minimum media loss. This condition occurs whenthe velocity of the air and of the upflow water approximately fulfillsthe following relation developed by Amirtharajah, et.al.: ##EQU1##wherein "V" is the velocity of backwash liquid; V_(mf) is the minimumfluidization velocity and Q_(a) is the air scour rate in standard cubicfeet per minute/sq.ft.

This system of employing an air scour and a non-fluidizing flow of waterhas been used primarily in European conventional downflow filtersystems, in which the direction of water flow is reversed for cleaning,and the washing liquid is filtered or clean water. This latter system isoperated for a sufficient length of time to completely clean the filterbed, as is evidenced by the clarity of the wash water and the return ofthe bed to substantially the clean filter bed headloss. Moreover, thisapproach has been practiced in European conventional downflow filterswherein the filter media is fine (i.e., having an effective size equalto a fraction of a millimeter). In the U.S., this approach has beenprimarily limited to wastewater applications with coarse media having aneffective size greater than one millimeter wherein the incoming influenthas a very high solids content and turbidities substantially in excessof 100 nephelometric turbidity units, (NTU). Moreover, in wastewaterfiltration, the washing liquid is filtered water.

Yet another known method for washing an upflow clarifier or roughingfilter is employed in the Microfloc Trident system, as is disclosed inU.S. Pat. No. 4,547,286. This latter system employs a clarifier sectionthat relies upon the use of a filter bed of buoyant (specific gravityless than 1), synthetic media, followed by a conventional downflowfilter employing a non-buoyant media bed. The buoyant filter bed iscleaned between service runs by injecting air into the influent to causethe buoyant bed to fluidize and expand downwardly to release flocparticles from the bed. Thereafter the injecting of air into theinfluent can be discontinued, and the continuous upward flow of influentcontinued to flush out the loosened floc from the bed. Although the '286patent discloses only partially cleaning the filter bed between serviceruns, it discloses complete cleaning every fifth cleaning and itaccomplishes this result in a bed of relatively expensive, and somewhatdifficult to handle synthetic buoyant particles.

OBJECTS OF THE INVENTION

It is an object of this invention to provide an extremely economical andeffective method of washing a non-buoyant particulate filter bed in anupflow filter system.

It is another object of this invention to provide a method of washing anon-buoyant particulate filter bed in a manner which minimizes theelapsed run time needed for effective filtering following each washcycle.

It is another object of this invention to provide a method of washing aparticulate, non-buoyant filter bed in a shorter period of time than hasheretofore been possible.

It is a further object of this invention to provide a method of washinga non-buoyant particulate filter bed in a manner which enhances theformation and retention of floc within the bed during service runs.

It is a further object of this invention to provide a method for washinga non-buoyant particulate filter bed without excessive loss of theparticles making up the filter bed.

It is a further object of this invention to provide a method of washinga non-buoyant particulate filter bed wherein floc to be removed duringthe washing operation is first separated from its retention by theparticles of the bed.

It is a further object of this invention to provide a method of washinga non-buoyant particulate filter bed which does not involve the use ofexpensive or complex controls for directing washing liquid through thefilter bed in a direction opposite to the direction of the flow of theinfluent during service runs.

It is a further object of this invention to eliminate the expense andcomplexity of controls for shutting off, increasing or decreasing therate of flow of washing liquid between service runs.

It is a further object of this invention to provide a method for washinga non-buoyant particulate filter bed wherein the influent filtered bythe bed is also employed as the washing liquid.

It is a further object of this invention to provide a non-buoyantparticulate filter bed which promotes the formation of floc therein andemploys naturally formed particulate material.

It is a further object of this invention to provide a non-buoyantparticulate filter bed which effectively promotes both the formation andretention of floc therein.

It is further object of this invention to provide a filter particle sizeand specific gravity such that less than 20% of the bed is fluidized inupflow filtration over a broad operational range of temperature andfluid viscosity at flow rates of 5 to 20 gpm/sq. ft.

SUMMARY OF THE INVENTION

The above and other objects of this invention are achieved in a methodof washing an upflow filter between service runs, wherein the upflowfilter includes a filter bed having a non-buoyant particulate clarifieror filter layer through which influent to be filtered is directed in anupflow direction, for causing floc in said influent to be retained inthe layer. The method includes the steps of first directing acombination of air and liquid in an upflow direction through the filterlayer, with the velocity of the liquid being less than the minimumfluidization velocity of the filter layer, to thereby disrupt only somefloc retained in said layer during a previous service run. Thereafterthe flow of air is terminated and only liquid is directed in an upflowdirection through the filter layer; again at a velocity less than theminimum fluidization velocity of the filter layer, to thereby removedisrupted floc from the filter while leaving in said filter layer flocattached to said particulate media.

In the most preferred embodiment of this invention the influent directedin an upflow direction during service runs is the same liquid employedin both stages of the washing operation. This has the advantage ofeliminating the need to employ a clear well from which the washingliquid would otherwise need to be drawn.

In accordance with the most preferred method of this invention the flowrate of the liquid during both stages of the washing operation issubstantially the same as the flow rate of the liquid during a servicerun. This eliminates the added complexity and expense of changing thevelocity between the service runs and the washing runs.

In accordance with the most preferred method the washing operation isterminated while the influent is still turbid and with some floc stillretained in the filter layer. This has been found to effectively promotethe growth and removal of floc from influent during subsequent serviceruns, thereby effectively removing solids from the influent with shortwash cycles.

In accordance with the preferred embodiment of this invention thevelocity of the liquid in both stages of the washing operation issubstantially less than the minimum fluidization velocity of the filterlayer. In fact, in the preferred embodiment of the invention the minimumfluidization velocity of the filter layer is on the order of 40 gallonsper minute/sq.ft. and the velocity of the influent during the washingrun ranges from 5 to 20 gallons per minute/sq.ft., and most preferablyon the order of 10-15 gallons per minute/sq.ft.

In the most preferred embodiment of this invention the combination ofair and liquid is directed through the filter layer during the firststage of the washing operation, for a period of less than five minutes,and thereafter, only liquid is directed through the filter layer for aperiod of time less than five minutes.

In accordance with the most preferred embodiment of this invention aflocculation layer of particulate, non-buoyant material is disposedbelow, or upstream of the filter layer in the direction of liquid flow,and is coarser than said filter layer. The flocculation layer has aporosity and particle size for providing a velocity gradient thatoptimizes the mixing of the influent to promote flocculation, without,at the same time, retaining substantial portions of floc formed in saidlayer.

In the most preferred embodiment of this invention a transitionalsupport layer which is coarser than the filter layer but finer than theflocculation layer is disposed between the flocculation layer and thefilter layer. This transitional support layer aids in supporting theclarifier/filter layer and also will retain some floc therein. However,the main floc retaining function is provided by the clarifier/filterlayer.

In accordance with the most preferred embodiment of this invention thefilter layer has an effective particle size which is greater than 1 mmand most preferably is employed in connection with the filtering ofinfluent having a low solids content and turbidities less than 100 NTU.

A filter bed in accordance with this invention includes an upstream,static flocculation layer of particulate, non-buoyant material having aporosity and particle size for providing a velocity gradient in therange of approximately 40-60 reciprocal seconds at liquid flow rates inthe range of 10-15 gallons per minute/sq.ft., to thereby promote themixing and flocculation of the coagulated liquid influent. By promotingflocculation in the flocculation layer turbidity removal in thedownstream filter layer is enhanced, with lengthened service run timesbeing achieved without creating an excessive headloss. Moreover, sincefloc collection in this layer is minimal due principally to the shortresidence time between the chemical dosing point and this staticflocculation layer, the high porosity of the flocculation layer and therelatively low solids content of the influent typically treated inaccordance with this invention, an essentially constant velocitygradient flocculation environment is provided over substantially theentire period of each service run.

BRIEF DESCRIPTION OF THE DRAWINGS

Other objects and many of the attendant advantages of this inventionwill be readily appreciated as the same becomes better understood byreference to the following detailed description when considered inconnection with the accompanying drawings wherein:

FIG. 1 is a schematic, sectional view of a filter system embodying thepresent invention, and showing its arrangement and operation during awashing cycle; and

FIG. 2 is a schematic, sectional view of a filter system embodying thepresent invention, and showing its arrangement and operation during aservice run.

DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION

Referring now in greater detail to the various figures of the drawings,wherein like reference characters refer to like parts, a filter systemembodying the present invention is generally shown at 10 in FIG. 1.

The filter system 10 in the preferred embodiment of the inventionincludes an upflow prefilter or contact clarifier 12 followed by agravity flow, polishing filter 14.

As can be seen in FIGS. 1 and 2 the prefilter 12 includes an inletconduit 16 adjacent the lower surface thereof, into which influent to befiltered is directed. In the preferred operation of this device theinfluent has a low solids content with turbidities on the order of lessthan 100 NTU.

Chemicals such as primary coagulants, coagulant aids, disinfectants,etc., are injected through a series of conduits (schematicallyrepresented by arrows 22) which communicate with the water inlet conduit16 upstream and/or downstream of a conventional static mixer 20.However, it should be understood that the arrangement for injectingchemicals into the influent does not constitute any limitation on thepresent invention.

The inlet conduit 16 extends into the prefilter 12 in a region below amedia-supporting screen 24. The screen 24 supports a multi-media,non-buoyant filter bed 26. Alternatively, conventional underdrains orsupport structures could be employed. The filter bed 26 constitutes animportant aspect of the present invention.

Although a media-confining screen also has been employed adjacent theupper surface of the filter bed 26 (not shown), due to the non-buoyancyof the filter bed and the manner in which the prefilter 12 is operatedin both its filtering (i.e., service) and washing modes, the use of sucha confining screen probably is not required.

Located above the filter bed 26 is a liquid receiving trough 30 whichcommunicates with the gravity flow, polishing filter 14 during serviceruns of the filter (FIG. 2), and with a waste-receiving vessel 48 duringthe washing cycle (FIG. 1).

Referring specifically to FIG. 2, during service runs of the filter 10influent to be filtered is mixed with coagulating chemicals and directedthrough the inlet conduit 16 into a region below the multi-media,non-buoyant filter bed 26. The influent then flows upwardly through thefilter bed, preferably at a flow rate of between approximately 10-15gallons per minute/sq.ft. (gpm/sq.ft.), to remove undesired solids fromthe influent in a manner which will be described in detail hereinafter.

After passing through the filter bed 26 the prefiltered influent flowsinto the receiving trough 30, and through a passage 34 in a partition 36between the prefilter 12 and the polishing filter 14. It should be notedthat during the service run the waste valve (not shown) is closed, andthe receiving trough 30 establishes communication between the prefilter12 and the polishing filter 14 through the passage 34. The influent thenoverflows the trough in the polishing filter 14, in the direction ofarrows 38, passes through a conventional multimedia, non-buoyant filterbed 40, and then exits the polishing filter 14 through an outlet duct42.

It should be understood that the dual filter system 10 is illustratedherein because it is the preferred overall arrangement in which thepresent invention is employed. However, the present invention relates tothe construction and mode of operation of the upflow prefilter 12, andin particular, to the construction of the non-buoyant bed and to themethod of washing the bed between service runs. This prefilter section12 can be used alone or in other filter applications, in accordance withthe broadest aspects of the invention.

Referring to FIG. 1, the filter system 10 is shown in a washing cycle,in accordance with this invention. In this washing cycle the wastevalves (not shown) are in the open position to provide communicationbetween the trough 30 in the prefilter 12 and the waste collectionsection 48 into which wash liquid from the prefilter 12 is directed, asis shown by arrows 50.

Referring specifically to FIG. 1, the multi-media, non-buoyant filterbed 26, employed in accordance with the most preferred embodiment of theinvention includes a lower static flocculation layer 52, a transitionalsupport layer 54 and a clarifier or filter layer 56.

The lower flocculation layer 52 is the coarsest layer of the bed and isconstructed to enhance distribution and flocculation of the coagulatedinfluent. Most preferably the flocculation layer 52 is made up of coarsegravel having an effective size (ES) greater than 2 millimeters, andpreferably greater than 4 millimeters.

In the most preferred embodiment of this invention the lowerflocculation layer 52 is 6-24 inches deep, and is formed of coarsegravel having a specific gravity greater than 2, and preferably greaterthan 2.4, an effective size (ES) no greater than 6.5 millimeters, auniformity coefficient (UC) greater than 1.2 and a porosity of 40%-45%.Most preferably the effective size of the gravel in the flocculationlayer 52 is in the range 5-6.5 millimeters.

The effective size of the particles and the porosity of the flocculationlayer 52 are selected to provide a velocity gradient of betweenapproximately 40-60 reciprocal seconds (1/sec) at influent flow rates inthe range of 10 gpm/sq.ft. and 15 gpm/sq.ft., for aiding in distributingand flocculating the influent directed through the flocculation layer,without collecting substantial floc therein. In fact, in the mostpreferred embodiment of this invention the gravel flocculation layer 52is selected so that virtually no floc is collected therein, therebycreating a substantially constant headloss through this layer duringeach service run of the prefilter 12.

The lower flocculation layer 52 functions entirely differently from theclarifier or filter layer 56, in that it is designed to provide thevelocity gradient needed to mix and flocculate the coagulated raw water,without retaining the formed floc therein. In distinction, the clarifierlayer 56 functions to retain the floc formed in the layer 52, as will bediscussed in detail hereinafter.

It has been determined that the optimal velocity gradient for promotingflocculation is approximately 50 reciprocal seconds, and that thisvelocity gradient is directly related to headloss. The headloss isdetermined by the permeability of the media, and the permeability of themedia is related to the media size and porosity.

The permeability of the porous flocculation layer 52 may be estimatedfrom the Carman-Kozeny relation as follows, where K is the permeability,e is the porosity of the media, c is the Kozeny constant, and V/S is thevolume to surface ratio of the grains: ##EQU2## From the permeability,Darcy's Law for porous media is employed to determine the pressure dropper unit length (Pl) of the flocculation layer 52, where Q/A is thesuperficial velocity of the fluid and μ is its viscosity. Darcy's Law isas follows: ##EQU3## Based upon the calculation of Pl, the velocitygradient (G) in reciprocal seconds (1/sec) can be estimated inaccordance with the following equation: ##EQU4## Combining the aboveequations and modelling the media particles as spherical, we obtain arelation for velocity gradient based upon the size and porosity of themedia, and the flow rate. This expression is: ##EQU5## At the preferreddesign flowrate of 10-15 gpm/sq.ft., the coarse static flocculationlayer 52 collects little floc and provides the design velocity gradient.The typical design parameters for the static flocculation media are:

a:=0.35 cm Radius of average media particle; approximate as 1/2 of 60%size

e:=0.43 Porosity of coarse static flocculation

c:=5 Kozeny constant

A:=1 Unit area

Q10:=0.6791 Flowrate per unit area in cu.cm/sec(10 gpm/sq.ft.)

Q15:=1.019 Flowrate per unit area in cu.cm/sec(15 gpm/sq.ft.)

Using the relation derived above, ##EQU6## and solving for the range offlowrates, we obtain the velocity gradient in units of reciprocalseconds:

    ______________________________________                                        G(Q10,e,c,a,A) = 40.125                                                                       Velocity gradient at 10 gpm/sq.ft.                            G(Q15,e,c,a,A) = 60.207                                                                       Velocity gradient at 15 gpm/sq.ft.                            ______________________________________                                    

Thus, in the preferred embodiment of this invention "G" is calculated tobe substantially 40 reciprocal seconds at a flow rate of 10 gallons perminute per sq.ft. and substantially 60 reciprocal seconds at a flow rateof 15 gallons per minute per sq.ft.

In summary, the size and porosity of the particles in the lowerflocculation layer 52 have been selected such that the resultingvelocity gradient over the preferred range of operational flow rates(i.e., 10-15 gallons per minute per sq.ft.) is within a desiredoperating range of approximately 40-60 reciprocal seconds. Inparticular, and as explained above, at a 60% particle size of about 7millimeters (diameter), with a porosity of about 43%, the velocitygradient has been calculated to be between approximately 40-60reciprocal seconds at flow rates of from about 10-15 gallons per minuteper sq.ft. This arrangement of the flocculation layer 52 provides forincreased turbidity removal by the clarifier or filter layer 56, withlonger service runs and without incurring significant excess headloss.

Specifically, in tests conducted on a raw water of 3-5 NTU in Vancouver,Wash., a 4-foot deep clarifier bed with the static flocculator layerproduced an effluent of about 0.6 NTU (85% turbidity removal), while anequal depth of clarifier media without the static flocculator layerproduced an effluent of about 1.6 NTU (60% turbidity removal). In bothcases the difference between clean bed and ending headloss was about 18inches. (A bed composed of only static flocculator media effectsvirtually no turbidity removal but its effluent comprises pinflocconsistent with its function of forming but not retaining floc).

In the preferred embodiment of this invention the transitional supportlayer is formed of coarse gravel having a specific gravity greater than2.4, an effective size (ES) in the range of about 2.5-3.5 and auniformity coefficient (UC) greater than 1.2. This layer 54 serves tosupport the clarifier or filter layer 56 above the flocculation layer52, and does tend to collect some floc in it. However, it should beunderstood that the primary floc retention function in the filter bed isprovided by the clarifier or filter layer 56.

The clarifier or filter layer 56 is designed to retain a largepercentage of the floc which is formed in the lower flocculation layer52, and which moves into said filter layer from said flocculation layer.Moreover, further floc formation and growth occurs in the filter layer56, through the mixing and contact of solids with particles of flocpreviously formed in the flocculation layer 52. In tests performed onvarious raw water sources the turbidity removal by the contact clarifiervaried from 50 to over 90%.

The filter layer 56 preferably has a depth greater than the staticflocculator layer 52 and is formed of non-buoyant media (e.g., sand orgravel) having a specific gravity greater than 2, and most preferablygreater than 2.5. In the preferred form of this invention the filterlayer is formed of gravel and/or sand having an effective size (ES)greater than 1 mm, and most preferably in the range of 1.7 to 2.0 mm; auniformity coefficient (UC) of 1.2-1.8 and a porosity of 36%-40%.

It should be understood that a floc collects within the clarifier orfilter layer 56, the head loss and velocity gradient of that layerincreases.

In accordance with a further aspect of this invention a unique, 2-stageprocess for washing the filter bed is employed. This unique washingprocess maximizes cleaning efficiency as well as filtering efficiency,by minimizing the elapsed run time needed for effective filteringfollowing each wash cycle.

As stated earlier, the prefilter 12 preferably is operated during eachservice run at an influent flow rate in the range of 10-15 gallons perminute per sq.ft. Also, as stated earlier, the flocculation layer 52serves to distribute the incoming flow of influent and provides thevelocity gradient needed for optimizing mixing and flocculation. Thislayer 52 differs from the clarifier or filter layer 56, in thatvirtually no floc is retained within it, and minimal headloss buildup iscontributed by it. In distinction to the flocculation layer 52, theclarifier or filter layer 56 clarifies the water by retaining theincoming floc and actually forming larger floc by contact withpreviously formed floc particles. This also results in an increase inheadloss through the layer 56.

During the first wash stage of the wash cycle a combination of an upwardflow of air and an upward flow of water is directed through the filterbed 26. As can be seen best in FIG. 1, the air is directed into theprefilter 12 through an inlet conduit 60, and is distributed through aplenum 62 into a series of headers 64 (only one being shown in FIG. 1),each having a series of distribution nozzles 66 along the length thereoffor uniformly distributing the air along the entire area of theprefilter 12, under the filter bed 26. Alternative conventionalair-water distribution systems are also acceptable.

In the most preferred embodiment of the invention the washing wateractually is the influent directed through inlet conduit 16; includingthe coagulating chemicals added thereto. Moreover, the upward flow rateof said liquid is substantially the same as the flow rate of theinfluent during the filtering run, i.e., in the range of 5-20 gallonsper minute per sq.ft. This eliminates the inefficiency in operation andcomplexity of equipment resulting from the need to stop and restart theinfluent water pump and/or increase or decrease the flow rate.

As will be explained in greater detail hereinafter, the flow rates ofthe air and influent during the first wash stage are selected tooptimize floc disruption within the filter layer 56, while minimizingthe loss of filter media.

The air rate (Qa) during the first wash stage of the wash cycle isdetermined by optimizing the air-water scrub, as given by the followingequation: ##EQU7## wherein "V" is the velocity of liquid (i.e., theinfluent) in gallons per minute/sq.ft. during washing and "V_(mf) " isthe minimum fluidization velocity in gallons per minute/sq.ft.

The minimum fluidization velocity, V_(mf), is determined by thefollowing equation:

    V.sub.mf =0.00381 (d.sub.60%).sup.1.82 (sg-1).sup.0.94 p.sup.1.88 μ.sup.-0.88

wherein "d_(60%) " is the 60% size of the media particles in millimeters(equal to the product of the uniformity coefficient of the particles(UC) and the effective size of the particles (ES)); "sg" is the specificgravity of the particles; "p" is the density of the liquid inlbs./cu.ft., and "μ" is the viscosity of the liquid in centipoise. Ifthe Reynolds number based on d_(60%) and V_(mf) is greater than 10, thefollowing multiplying correction factor must be applied,

    K.sub.mf =1.775 Re.sub.mf.sup.-0.272

where Re_(mf) is the Reynolds number based on d_(60%) and V_(mf).

These relations may be combined to yield the air-water scrub rates asfollows:

    Qa=[93.11-5.83×10.sup.4 V d.sub.60%.sup.-1.82 (sg-1).sup.-0.94 p.sup.-1.88 μ.sup.+0.88 [.sup.1/2

If the Reynolds number based on d_(60%) and V_(mf) is greater than 10,the relation for air scrub rate becomes:

    Qa=[93.11-2116 V d.sub.60%.sup.-1.053 (sg-1).sup.-0.684 p.sup.-1.097 μ.sup.0.369 ].sup.1/2

Based upon both the preceding theory and experimental results, theoptimum air rate has been determined over the range of operational waterflow rates and a broad range of liquid temperatures (1-27° C.) Theresults are as follows:

    ______________________________________                                        Water rate (gpm/sq.ft.)                                                                        Air rate (scfm/sq.ft.)                                       ______________________________________                                         5-10            9-6                                                          10-15            8-3                                                          15-20            7-1                                                          ______________________________________                                    

From the above table it can be seen that, in accordance with thebroadest aspect of this invention the air flow is in the range ofapproximately 1-9 standard cubic feet per minute/sq.ft. at liquid flowrates in the range of approximately 5-20 gallons per minute/sq.ft.

In the most preferred embodiment of this invention the air flow rate ismaintained in the range of approximately 3-8 Scfm/sq.ft., with theliquid wash rate in the range of 10-15 gallons per minute per squarefoot. Most preferably the air flow rate is maintained in the range of6-8 Scfm/sq.ft. at a liquid flow rate of 10 gpm/sq.ft., and in the rangeof 3-7 Scfm/sq.ft. at a liquid flow rate of 15 gpm/sq.ft.

Applicant has found that the first washing stage of the wash cycle canbe carried out for the unusually short period of time of less than fiveminutes, and preferably in the range of 2-4 minutes. This abbreviatedwash cycle results in some of the floc remaining attached to theparticulate media of the filter layer 56. This floc retention isevidenced by the difference between the initial headloss of the unusedbed (approximately 1.5 feet headloss for a 4-foot bed depth) and thepost-wash cycle headloss (approximately 2 feet headloss for a 4-foot beddepth).

In accordance with this invention the length of the first washing stageis carried out such that, at the end of that stage, the wash water isstill turbid with floc and the headloss through the filter layer 56 isat least 15% greater than the headloss through said layer when saidlayer is free of floc.

The second washing stage of the two-stage cleaning cycle is carried outwith an upflow of wash liquid, without any air scrub. Most preferablythe liquid employed in this second stage is the same influent which isto be filtered and which also is employed during the first stage of thecleaning cycle. The coagulating chemicals also are added to the influentduring this washing stage.

Also, most preferably the second washing stage is carried out at thesame liquid flow rate as is employed in the first stage of the cleaningcycle (and also as is employed during the service cycle). This secondstage "water only rinse" is employed to carry away the disrupted andtorn floc and solids from the first air scrub washing stage, such thatonly attached floc remains within the clarifier layer 56 at the end ofthe second stage. In particular, the non-fluidizing flow rate of theliquid during the second stage is not sufficient to loosen floc that hasnot previously been disrupted during the first washing stage of thecleaning cycle. The water only stage also aids in flushing out entrainedair within the bed.

As a result of the two-stage wash cycle in accordance with thisinvention the floc remaining within the clarifier layer 56 after eachcycle enhances contact clarification and enables a more rapid return tomaximum filtering capability and turbidity removal during each servicerun. This beneficial result is achieved in a filter bed formed ofrelatively inexpensive, naturally occurring non-buoyant particulatematerial.

In tests performed, a completely clean clarifier layer 56 (i.e., a layercompletely free of floc) requires approximately 30 minutes to over anhour of run time to attained its maximum operational turbidity removalrate. During this time period poorly clarified water is directed to thepolishing filter 14, resulting in higher loading on this latter filter,and, at times, reduced effluent quality.

In contrast, the clarifier layer 56 washed in accordance with thetwo-stage cycle of this invention, which is designed to retain acontrolled quantity of floc attached to the particles of said layer,typically requires only 5-10 minutes of run time to attain optimumturbidity removal rates.

Applicant also has found that the second washing stage (water only) canbe carried out for less than 5 minutes, and preferably in the range of3-4 minutes, to achieve the desired removal of the disrupted and tornfloc and solids resulting from the first washing stage of the cleaningcycle.

The two-stage washing cycle of this invention provides a number ofbenefits. First, since the direction of fluid flow during washing is thesame as during the service run, there is no need for using expensive andcomplex valving systems to achieve a reversal of direction of fluidflow. Moreover, in the most preferred embodiment of this invention theflow rate of liquid remains constant during the service run and theentire washing cycle, thereby eliminating the need for expensive controlsystems to adjust or modify flow rates.

In addition, in the most preferred embodiment of this invention theinfluent to be filtered actually is employed as the wash water, therebyeliminating the need for a separate clear well basin, and the necessityof providing control systems and conduits for conveying a washing liquidfrom such a clear well basin. In other words, in accordance with thisinvention the raw water flow rate simply is maintained at its constantoperational value throughout the filter-wash-filter cycle, effecting areduction in design and operational complexity of the prefilter 12.

A further advantage of the washing cycle of this invention is that thefirst stage, which includes air scour and non-fluidizing water flow, iscarried out for a fraction of the time normally employed in conventionalsystems. In European systems the combination of an air scour andnon-fluidizing water flow is maintained for a sufficient length of timeto completely "clean" the bed, as is evidenced by the clarity of washwater, as well as the return of the bed to near clean bed headlossconditions. This latter prior art approach is applicable forconventional downflow filters where the effective size of the media is afraction of a millimeter. In wastewater applications the effective sizeis greater than one millimeter and the influent has a very high solidscontent with turbidities in excess of 100 NTU, and the wash water isfiltered water.

A further advantage of this invention is that the two-stage cleaningcycle includes a non-fluidizing water-only rinse cycle, which serves toflush out only that floc disrupted by the air scrub--non-fluidizingfirst washing stage, while leaving solids attached to the media toenhance filtration upon the restart of the service cycle. As statedearlier, the water-only rinse also serves to rinse out entrained airbubbles resulting from the air scrub cycle.

The use of a two-stage cleaning cycle in conjunction with a filter bedformed of non-buoyant particulate material and in which the liquid flowrates are maintained at non-fluidizing levels in both stages,contributes to the above-described advantages, and is an extremelyimportant feature of the present invention.

Without further elaboration, the foregoing will so fully illustrate ourinvention that others may, by applying current or future knowledge,adopt the same for use under various conditions of service.

We claim:
 1. A method of washing an upflow filter between service runs,said upflow filter including a filter layer through which influent to befiltered is directed in an upward direction during each service run forcausing floc in said influent to be retained in said layer, said methodof washing including the steps of:(a) directing a combination of air andliquid in an upflow direction through the filter layer with the velocityof the liquid being less than the minimum fluidization velocity of thefilter layer and being in the range of approximately 5-20 gallons perminute/sq.ft. and with the rate of air flow being in the range ofapproximately 1-9 standard cubic feet per minute/sq.ft.; (b)discontinuing directing said combination of air and liquid in an upflowdirection after a period of time for disrupting only some floc retainedin said layer during a previous service run, while leaving some flocattached to said particulate media in said filter layer and with theheadloss through the filter layer being at least fifteen percent greaterthan the headloss through said layer when said layer is free of flock;and thereafter (c) directing only liquid in an upflow direction throughthe filter layer with the velocity of the liquid being less than theminimum fluidization velocity of the filter layer and being in the rangeof approximately 5-20 gallons per minute/sq.ft. for removing disruptedfloc from the filter while leaving in said layer floc attached to saidparticulate media of said filter layer.
 2. The method of claim 1 whereinthe liquid directed in an upflow direction in steps (a) and (c) is theinfluent liquid directed through the filter layer during service runs.3. The method of claim 2 wherein the liquid directed through the filterlayer in steps (a) and (c) of claim 1 is at substantially the samevelocity as the velocity of the influent during the service runs.
 4. Themethod of claim 1 wherein the rate of air flow in step (a) isapproximately Q_(a), wherein, when the Reynolds number based on d_(60%)and the minimum fluidization velocity is 10 or less:

    Qa=[93.11-5.83×10.sup.4 V d.sub.60%.sup.-1.82 (sg-1).sup.-0.94 p.sup.-1.88 μ.sup.0.88 ].sup.1/2 ;

and when the Reynolds number based on d_(60%) and V_(mf) is greater than10, the air scrub rate is approximately

    Qa=[93.11-2116 V d.sub.60%.sup.-1.053 (sg-1).sup.-0.684 p.sup.-1.097 μ.sup.0.369 ].sup.1/2

with "V" being the velocity of the liquid in gallons per minute persquare foot; "d_(60%) " being the 60% size of the media particles inmillimeters (equal to the product of the uniformity coefficient of theparticles and the effective size of the particles); "sg" being thespecific gravity of the particles, "p" being the density of the liquidin lbs/cu.ft. and "μ" being the viscosity of the liquid in centipoise.5. The method of claim 1 wherein the velocity of the liquid in steps (a)and (c) is less than one-half the minimum fluidization velocity of thefilter layer.
 6. The method of claim 1 wherein step (a) is carried outfor a period of less than five (5) minutes.
 7. The method of claim 6wherein step (c) is carried out for a period of less than five (5)minutes.
 8. The method of claim 1 including the step of forming saidfilter bed with a static flocculation layer of particulate, non-buoyantmaterial that is coarser than said filter layer and is disposed upstreamof said filter layer, in the direction of liquid flow through the filterbed, said particulate, non-buoyant material of said flocculation layerhaving particles of an effective size and uniformity coefficient fordistributing the upward flow of influent during service runs andproviding a velocity gradient for mixing said influent to promoteflocculation without retaining substantial portions of floc in saidlayer.
 9. The method of claim 8 wherein the depth of said flocculationlayer is less than the depth of said filter layer.
 10. The method ofclaim 1 wherein the particulate material of the filter layer has aneffective size greater than one (1) millimeter to provide a coarselayer, said influent directed through the filter layer in an upflowdirection having a low solids content with turbidity less 100 NTU. 11.The method of claim 8 wherein the particulate material of the filterlayer has an effective size greater than one (1) millimeter to provide acoarse layer, said influent directed through the filter layer in anupflow direction having a low solids content with turbidity less than100 NTU.
 12. The method of claim 11 wherein the effective size of theparticles in the flocculation layer is in excess of 2 millimeters. 13.The method of claim 8 including the step of providing a transitionallayer of particulate material between the flocculation layer and thefilter layer, said flocculation layer through which influent firstpasses being coarser than the transitional layer.
 14. The method ofclaim 13 wherein the effective size of the particles in saidflocculation layer is no greater than 6.5 millimeters, and the effectivesize of the particles in the transitional layer is approximately 2.5-3.5millimeters.
 15. The method of claim 1, including the step of formingthe non-buoyant filter layer of particulate media having a specificgravity in excess of
 2. 16. The method of claim 8 wherein theflocculation layer and the filter layer have specific gravities greaterthan
 2. 17. The method of claim 8 including the step of providing aflocculation layer having particles with an effective size greater than4 millimeters.
 18. The method of claim 8 wherein the flocculation layerhas a particle size and porosity for providing a velocity gradient ofbetween approximately 40 and 60 reciprocal seconds at a flow rate ofinfluent therethrough in the range of 10 to 15 gallons per minute/sq.ft.